What is monte carlo simulation

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Reference no: EM131439800

Question: O'Brien Chemicals makes three types of products: industrial cleaning, chemical treatment, and some miscellaneous products. Each is sold in 55-gallon drums. The selling price and unit manufacturing cost are shown below:

 

Manufacturing

 

 

Product Type

Selling Price/drum

Cost/drum

Industrial Cleaning

 

 

Alkaline Cleaner

$700.00

$275.00

Acid Cleaner

$600.00

$225.00

Neutral Cleaner

$450.00

$150.00

Chemical Treatment

 

 

Iron Phosphate

$920.00

$400.00

Zirconium

$1,350.00

$525.00

Zinc Phosphate

$1,400.00

$625.00

Other

 

 

Sealant

$850.00

$350.00

Rust Prevention

$600.00

$260.00

Fixed costs are assumed normal with a mean of $5 million and a standard deviation of $20,000. Demands are all assumed to be normally distributed with the following means and standard deviations:

 

Product Type

Mean
Demand

Standard
Deviation

Industrial Cleaning

 

 

Alkaline Cleaner

5,000

100

Acid Cleaner

2,000

500

Neutral Cleaner

5,000

350

Chemical Treatment

 

 

Iron Phosphate

5,500

250

Zirconium

2,800

130

Zinc Phosphate

4,350

300

Other

 

 

Sealant

8,000

350

Rust Prevention

4,250

250

The operations manager has to determine the quantity to produce in the face of uncertain demand. One option is to simply produce the mean demand; depending on the actual demand, this could result in a shortage (lost sales) or excess inventory. Two other options are to produce at a level equal to either 75% or 90% of the demand (i.e., find the value so that 75% or 90% of the area under the normal distribution is to the left). Using Monte Carlo simulation, evaluate and compare these three policies and write a report to the operations manager summarizing your finding.

Reference no: EM131439800

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