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A company manufactures four products from an input of a raw material to Process 1. Following this process, product A is processed in Process 2, product B in Process 3, product C in Process 4 and product D in Process 5.
The normal loss in Process 1 is 10% of input, and there are no expected losses in the other processes. Scrap value in Process 1 is $0.50 per litre. The costs incurred in Process 1 are apportioned to each product according to the volume of output of each product. Production overhead is absorbed as a percentage of direct wages.
Data in respect of the month of October
Process
1
2
3
4
5
Total
Direct materials at $1.25 per litre
$'000 100
$'000
Direct wages
48
12
8
16
88
Production overhead
66
A
Product
B C
D
Output
litres 22,000
litres litres
20,000 10,000
litres 18,000
Selling price
$ 4.00
$ $
3.00 2.00
$ 5.00
Estimated sales value at end of Process 1
2.50
2.80 1.20
3.00
Required
Suggest and evaluate an alternative production strategy which would optimise profit for the month. It should not be assumed that the output of Process 1 can be changed.
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