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Q. Describe shell moulding process merits and demerits.
Ans. Shell moulding process
Merits
(i) Better dimensional accuracy and consistency when compared with green sand moulding.
(ii) Less resistance to the flow of liquid metal in the mould.
(iii) Thin sections, short corners, small projections can be accommodated.
(iv) Subsequent machining operations are reduced.
Demerits
(i) More expensive metal pattern than the corresponding pattern for green sand moulding.
(ii) Not justified for small quantities.
Plastic molds are made of plaster of Paris (gypsum) or calcium sulphate, talc and silica flour is added in the plaster of Paris to improve strength and to control the time required
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