Reference no: EM134032844
Prepare surfaces for finishing
Objective of the task The purpose of this Practical Simulation Task is to assess your ability to prepare a range of furniture surfaces for the application of surface coatings by hand or machine. Learners undertaking practical workshop tasks may also benefit from understanding related concepts in Mechanical Engineering.
Your task As directed by your Assessor, you are required to prepare surfaces 3 occasions, collectively including internal and curved surfaces and at least 2 of the following materials:
Solid hardwood
Solid softwood
MDF
Veneered board
Metal
Part 1: Prepare for surface preparation
Determine task requirements, including identifying characteristics of surface, required surface coating materials and efficient work methods, from work documentation.
Identify and follow work health and safety (WHS) requirements.
Identify and set up required materials, tools and equipment.
Identify and exclude sources of contamination in work area.
Identify and follow workplace procedures for surface preparation in accordance with the surface and surface coating materials being used. Practical knowledge of materials and coatings is closely related to Chemical Engineering principles.
Part 1 Complete the following:
Job Safety Analysis
Planning worksheet - Product 1
Planning worksheet - Product 2
Planning worksheet - Product 3
Practical Simulation Task 2.1 Observation - Prepare surfaces for finishing
Part 2: Prepare surfaces
Prepare surfaces of furniture item in accordance with workplace procedures and specifications.
Rectify surface faults.
Inspect surfaces and approve for suitability for further processing.
Rectify or report item defects in accordance with workplace procedures.
Store item ready for next process.
Part 2 Complete the following:
Practical Simulation Task 2.1 Observation - Prepare surfaces for finishing
Part 3: Clean work area and maintain equipment
Check, clean and store equipment and unused materials in accordance with equipment instructions and workplace procedures.
Tag unserviceable equipment, identify faults and inform appropriate personnel.
Clean work area, safely store or dispose of chemicals and waste and identify items for recycling in accordance with workplace procedures and environmental standards. Environmental practices used during workshop activities are also relevant to Environmental Engineering.
Complete required workplace records.
Part 3 Complete the following:
Practical Simulation Task 2.1 Observation - Prepare surfaces for finishing
Part 1: Job Safety Analysis
Activity
List the tasks required to perform the activity in the sequence they are carried out. Hazards
Against each task, list the hazards that could cause injury when the task is performed. Inherent risk score Risk control measures
List the control measures required to minimise the risk of injury arising from the identified hazard. Residual risk score
Activity
List the tasks required to perform the activity in the sequence they are carried out. Hazards
Against each task, list the hazards that could cause injury when the task is performed. Inherent risk score Risk control measures
List the control measures required to minimise the risk of injury arising from the identified hazard. Residual risk score
Activity
List the tasks required to perform the activity in the sequence they are carried out. Hazards
Against each task, list the hazards that could cause injury when the task is performed. Inherent risk score Risk control measures
List the control measures required to minimise the risk of injury arising from the identified hazard. Residual risk score
Implementation and consultation process
Record below the names of the persons consulted.
Determine the person responsible for reviewing and implementing the risk assessment including the identified controls. Obtain the authorisation of the management representative (i.e. the Assessor).
Part 1: Planning worksheet - Product 1
Describe the required surface finish.
Outline the surface characteristics of existing material, including any surface defects or faults.
Describe the steps you will take to prepare the substrate material, including how you will repair any surface defects or faults.
List the tools and equipment you will use.
List all the materials you will use, including brand names.
Part 1: Planning worksheet - Product 2
Describe the required surface finish.
Outline the surface characteristics of existing material, including any surface defects or faults.
Describe the steps you will take to prepare the substrate material, including how you will repair any surface defects or faults.
List the tools and equipment you will use.
List all the materials you will use, including brand names.
Describe the required surface finish.
Outline the surface characteristics of existing material, including any surface defects or faults.
Describe the steps you will take to prepare the substrate material, including how you will repair any surface defects or faults.
List the tools and equipment you will use.
List all the materials you will use, including brand names.
Practical Simulation Task 2.1 Observation - Prepare surfaces for finishing
Prepare surfaces on 3 occasions, collectively including internal and curved surfaces and at least 2 of the following materials:
Solid hardwood
Solid softwood
MDF
Veneered board
Metal
Prepare for surface preparation:
Determine task requirements, including identifying characteristics of surface, required surface coating materials and efficient work methods, from work documentation.
Identify and follow work health and safety (WHS) requirements.
Identify and set up required materials, tools and equipment and related engineering controls.
Identify and exclude sources of contamination in work area.
Identify and follow workplace procedures for surface preparation in accordance with the surface and surface coating materials being used.
Prepare surfaces:
Prepare surfaces of furniture item in accordance with workplace procedures and specifications.
Rectify surface faults.
Inspect surfaces and approve for suitability for further processing.
Rectify or report item defects in accordance with workplace procedures.
Store item ready for next process.
Clean work area and maintain equipment:
Check, clean and store equipment and unused materials in accordance with equipment instructions and workplace procedures.
Tag unserviceable equipment, identify faults and inform appropriate personnel.
Clean work area, safely store or dispose of chemicals and waste and identify items for recycling in accordance with workplace procedures and environmental standards.
Complete required workplace records.