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Kinga Doll Company manufactures eight versions of its popular girl doll, Shari. The company operates on a 40-hour work week. The eight versions differ in doll skin, hair, and eye color, enabling most children to have a doll with a similar appearance to them. It currently sells an average of 4,000 dolls (spread equally among its eight versions) per week to boutique toy retailers. In simplified terms, doll making at Kinga involves three basic operations: molding the body and hair, painting the face, and dressing the doll. Changing over between versions requires setup time at the molding and painting stations due to the different colors of plastic pellets, hair, and eye color paint required. Table 7.5 lists the setup times for a batch and the activity times for each unit at each step. modeling set up 15 and processing time 0.25. painting setup 30 and processing time 0.15 dressing no setup and 0.3 processing time. A. which batch size would minimize inventory without decreasing the process capacity? B. what is the utilization of modeling in dolls in hour with batch size 800 dolls?
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