Minimize inventory without decreasing process capacity

Assignment Help Operation Management

Reference no: EM134014124

Question

(Kinga Doll Company) Kinga Doll Company manufactures eight versions of its popular girl doll, Shari. The company operates on a 40-hour work week. The eight versions differ in doll skin, hair, and eye color, enabling most children to have a doll with a similar appearance to them. It currently sells an average of 4,000 dolls (spread equally among its eight versions) per week to boutique toy retailers. In simplified terms, doll making at Kinga involves three basic operations: molding the body and hair, painting the face, and dressing the doll. Changing over between versions requires setup time at the molding and painting stations due to the different colors of plastic pellets, hair, and eye color paint required. The table below lists the setup times for a batch and the activity times for each unit at each step. Unlimited space for buffer inventory exists between these steps.

Assume that (i) setups need to be completed first, (ii) a setup can only start once the batch has arrived at the resource, and (iii) all flow units of a batch need to be processed at a resource before any of the units of the batch can be moved to the next resource.

a. What is the process capacity in units per hour with a batch size of 500 dolls?

b. What is the time it takes for the first batch of 500 dolls to go through an empty process?

c. Which batch size would minimize inventory without decreasing the process capacity?

d. Which batch size would minimize inventory without decreasing the current flow rate?

Reference no: EM134014124

Questions Cloud

Improve organizational performance and enhance competiveness : Pick two supply chain strategies armed to improve organizational performance and enhance competiveness.

Discuss how short-term and long-term effects of stress : Discuss how the short-term and long-term effects of stress, anxiety, tension, and depression might affect one of the following groups: latchkey children

About their views on increased food prices : you are planning to interview shoppers in a shopping mall about their views on increased food prices and what the federal government should be doing about them.

Design a learning plan with a focus play-based teaching : Design a learning plan with a focus play-based teaching and learning experience in numeracy and mathematics education in one of the areas: Spatial relationships

Minimize inventory without decreasing process capacity : Which batch size would minimize inventory without decreasing the process capacity?

Empirical support for the positive and negative responses : Discuss why students are often described as not being able or interested in reading, Discuss the empirical support for the positive and negative responses.

What are some of the misconceptions about services : What are some of the misconceptions about services? What are the characteristics of services that make scheduling them difficult?

Calculate weighted average score for criticality and quality : What are the other metrics you would take into consideration in terms of supplier rationalization? Calculate weighted average score for criticality and quality

More inventory items for your selected organization : Discuss how to conduct an ABC analysis for one or more inventory items for your selected organization.

User Account

All Pages