Container size in order to reduce number of conveyance cards

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Reference no: EM131803749

A company is producing chairs. To produce one chair in Workstation A, 4 metal bars are required. In each 12-hour work day, Workstation A produces 480 chairs. Metal bars are produced in Workstation B. Workstation A and B are located in different areas of the plant and a two card pull system is used. The information about production and moving metal bars is shown below;

Container Size: 120 units,

Conveyance: Total wait time: 2.5 hours, Total move time: 1 hours

Production: Total wait time: 0.75 hours Setup time: 0.9 hours/container, Processing time: 0.005 hours/unit

Safety margin: 20%

a) How many conveyance and production cards are needed for metal bars?

b) What should be the minimum container size in order to reduce the number of conveyance cards by 50%?

Reference no: EM131803749

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