Tempering, Mechanical Engineering

Assignment Help:

TEMPERING:

The hardening treatment specified to steel raises the hardness but initiates internal stresses due to different cooling rates. The internal stresses are created also due to transformation from austenite to martensite. Tempering treatment intends at decrease these stresses. The treatment comprises in heating the hardened component to in between 200oC and 600oC and holding this at such temperature for a predetermined period of time and after that cooling gradually to room temperature. Because martensite itself is meta-stable phase, structural changes induced via tempering proceed fairly quickly. Each structures resulting from tempering are termed martensite. Modifies occurring during several temperature ranges are explained below as:

100o - 220oC

Extremely little change happens in the micro-structure.  Though, this heating assists remove considerable internal amount of stresses. The stress relieving treatment is known while maximum hardness is needed and brittleness is not a problem. The strain is relieved due to removal of carbon atoms from their trapped locations.

240o - 400oC

During this range martensite decomposes fast into emulsified form of pearlite termed as secondary troostite. This material is extremely fine in nature and thus offers good shock resistance. The suitable edge tools are tempered in such range but more exactly inside 270oC-300oC.

400o - 550oC

The precipitate troostite initiates for coalesce forming a coarser from of globular pearlite termed as sorbite. This may be recalled both sorbite and troostite are here preferably called tempered martensite. This treatment is required in such components as springs, axles and beams.

600o - 700oC

Heating hardened steel during such range causes spheroidisation, the structure being termed as spheroidite. Such structure is formed caused by further coalescence of the carbide inside the alloy. Spheroidised steels represent fairly good machine-ability as the hard carbide particles are embedded within the soft ferrite matrix and thus do not have to be cut with the cutting tool. If the spheroidised steel is heated to immediately above its lower critical temperature the pearlite here will alter to austenite and cooling to room temperature will yield a lamellar pearlite structure plus pro- eutectoid ferrite or cementite depending on carbon content.

Moderating the temperature of tempering via colour appearance is a tradition that is supportive on shop floors. Though, for accuracy the precise temperature measurement are to be preferred. Table explains the colour appearance and temperature in link along with various tools.

Table: Tempering Temperature and Colours of Tools

Tool

Temperature oC

Colour

Planning tools

230

Paste straw

Milling currents

240

Dark straw

Taps and dies

250

Brown

Punches, drill bits

260

Purplish-brown

Press tools

270

Purple

Cold chisels

280

Dark Purple

Wood saws, springs

300

Blue


Related Discussions:- Tempering

Design the nozzle connections, Q. Design the Nozzle Connections ? Nozzl...

Q. Design the Nozzle Connections ? Nozzle design shall be such that if the actual combined thickness of the shell or head and reinforcing pad exceeds 50 mm, either integrally r

Determine maximum fibre stress - beam, Determine Maximum fibre stress: ...

Determine Maximum fibre stress: A beam of rectangular section of 80 mm to 120 mm carries a uniformly distributed load of 40 kN/m over a span of 2 m an axial compressive force

How can you implement chemically coated sand, Q. How can you implement chem...

Q. How can you implement chemically coated sand? Chemically coated sand : Clean silica grains are sometimes coated with a non thermosetting hydrocarbon resin, which acts as a

Causes and remedies of motorcycle problems , CAUSES AND REMEDIES OF MOTORCY...

CAUSES AND REMEDIES OF MOTORCYCLE PROBLEMS  If Engine Overheats Causes of Problem Remedy   Incorrect spark plug make/model

Convection internal flows, #queConsider laminar flow in a circular tubewith...

#queConsider laminar flow in a circular tubewith a fully developed velocity profile.Let the heat be added at a constant rate along the tube from x+ =0 to x+ =0.10 . Thereafter ,

Distance between nozzles, Every loaded blade rod is consists of 400 pieces ...

Every loaded blade rod is consists of 400 pieces of blades which around 25cm tall. The blasting nozzle vertical height different is just about 10 cm. The nozzle will blast the blad

Methods of analysis of trusses, Methods of analysis of trusses: What ...

Methods of analysis of trusses: What are the methods of analysis of trusses? What is found when the analysis of a system is done? Sol.:  The forces in the members of

Define trunnion jig, Define Trunnion Jig These jigs are used for drilli...

Define Trunnion Jig These jigs are used for drilling holes on very large or odd. 1. Figure shows the shaped parts from different sides. Figure: Trunnion

Refrigeration cycle, 1.5kw/ton of refrigeration is required to maintain tem...

1.5kw/ton of refrigeration is required to maintain temp of -40c in the refrigerator.if the cycle works on carnot cycle.determine 1.cop,2.sink temp 3. heat rejejected to the sink/to

Define CAD and its applications, Computer-Aided Design (CAD) CAD is use...

Computer-Aided Design (CAD) CAD is used in design and development of new products in a diversity of applications both at commercial/industrial and on a home basis. Illustration

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd