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In an orthogonal cutting test with a tool of rake angle 10 degree , the following observations were made. 20 Chip thickness ratio = 0.3
Width of cut = 6mm
Uncut chip thickness = 0.10
Horizontal component of cutting force = 1290 N
Vertical component of cutting force =1650 N
From Merchant Theory, calculate the various components of cutting forces, the coefficient of friction at chip tool interface and shear area.
Explain how chips are prepared in cutting and how are they classified with sketches. What are the factors responsible for creation of different forms of chips?
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