Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Assignment, history of electronics materials

history of electronics materials

Determine the reaction - cantilever, Determine the reaction: The cant...

Determine the reaction: The cantilever is shown in the figure given below; determine the reaction when it is loaded.   In cantilever at fixed end ( A ) there is three reac

Heat and mass transfer, mathematically example heat conduction through com...

mathematically example heat conduction through composite cylindrical

Find the maximum permissible, A wooden cylinder (specific gravity = 0.6) of...

A wooden cylinder (specific gravity = 0.6) of circular cross - section having length L and diameter D floats in water. Find the maximum permissible (L/D) ratio so that the cylinder

Heat conduction duhamels method, Procedure for solving a problem using duha...

Procedure for solving a problem using duhamels method

Evaluate piston effect, In a double acting vertical steam engine running at...

In a double acting vertical steam engine running at speed of 360 r.p.m., cylinder diameter is 25 cm, stroke is 30 cm, diameter of piston rod is about 3.75 cm and length of the conn

Evaluate the shaft diameter, The shaft, as given in Figure is driven by pul...

The shaft, as given in Figure is driven by pulley B from an electric motor. Another belt drive from pulley A is operating a compressor. The belt tensions for pulley A are 1500 N an

Create a pay - off table, Bhasker operates a retail shop and sells the high...

Bhasker operates a retail shop and sells the high priced "Hot Food" thermoware. Each unit I priced at Rs.250. Experience has shown that the weekly demand schedule for items is as f

Determine the forces in strings, Determine the forces in strings: The...

Determine the forces in strings: The Electric light fixture weighing 15N hangs from point C , by two strings AC and BC . AC is inclined at 60° to the horizontal and BC

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd