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Question: 1. For a particular operation, the setup time is 10 minutes and the run time is 50 minutes to produce a standard lot of 40 parts. It takes three additional hours to circulate a container of parts after production is completed. The demand rate is 20,000 parts per month. There are 160 production hours in a month. a. How many standard containers are needed?
b. What is the takt time of this process?
2. Assume that a plant operates 2,000 hours per year and the demand rate for parts is 100,000 units per year. The circulation time for each Kanban container is 24 hours.
a. How many kanban containers are needed for a container size of 100 parts?
b. What would be the effect of reducing the container size to 60 parts?
c. What is the takt time for this process?
d. What takt time is needed for 80,000 units per year?
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