Reference no: EM131003155 , Length:

This class 4 Module and they are related.

I need someone to do all four modules please

Each case for module has to have 4 to page SLP has to be 3 to 5 pages and discussion board have no limit so half page or couple paragraph will do it.Discussion Board

What is the point of companies trying to improve productivity? Is automation a good way to do this? How does measuring ROI in automation justify productivity? What is the problem with using $ as part of a productivity measure? Be sure to make a good argument for your position.

First Post: Enter your original response to this question. Support your response with evidence from the readings or other resources. It is not necessary to provide formal citations, but you should give the sources of your information.

Subsequent Posts: Respond to at least two of your classmates' discussion posts. Further the discussion and make it interesting. Support your response with evidence and provide your sources, at least informally.

Productivity and Process Improvement

Case: The Excellent Manufacturing Company & Productivity

SUBJECT: Annual Productivity Plan

The Plasti-Brack product line is an important part of our business and with your qualifications, I am looking for some good things to happen with these products.

I am announcing the annual productivity plan and goal, which is for EMC to improve productivity this year by 5% overall. I am asking each manager to develop a productivity plan for their areas. This plan is to identify areas of productivity, the productivity measurements, and provide a plan for how the productivity will be accomplished.

I want you to consider using this multi-factor productivity measure: (Total Production of Plasti-Bracks) / (Total Paid Labor Hours). Using the most recent data available, this Productivity Measure is 332.73 pieces produced per paid people hours, for Plasti-Brack. You can review the detailed data to see how I determined this measurement. A 5% increase translates to 349.37 pcs/pd ppl hr.

You can plan on a 3% to 5% increase in demand for the next year.

Here is the data that has been collected and analyzed for the Productivity Index for Plasti-Brack.

Note: There is a lot of non-production time. I am sure we can eliminate some of this and convert it into productive use.

Given this overall productivity measure and the 5% goal, you should consider your next steps. First, do an assessment of the current situation. Then determine other subordinate productivity indices or factors that will be measured in your area of responsibility. What are the main issues and concerns about improving productivity this year? What are some of the possible processes that should be considered for process re-engineering or "lean" analysis? What improvements do you plan on making, and how will they achieve the 5% productivity goal?

Please do this analysis for your area. You should consult with the production managers as necessary. I want a report that provides an assessment of productivity measures and process improvement issues for the Plasti-Brack product line and related production processes.

Your report should include the following sections: Review of the Current Situation, Goals & Objectives, Action Plans, and Explanation/Justification.

Since you are new to EMC, your report also should include a process flow diagram of several key Plasti-Brack processes.

I will be looking for your report in the next several weeks. Thank you. ~GG

PS - I know you are new to EMC and you may not be familiar with how we write reports. So I have attached a copy of a blank report template that I would like you to use: Report Template for Case Assignments.

And I also have attached a copy of a report that was done awhile back by Manny Jones. It is a report providing a plan to solve a big problem we were having in the Zinc Die Cast Machine Group. It is not about productivity, so you will need to taylor your report with appropriate content that I am looking for. Manny Jones Sample Report

Case Assignment

Analyze the processes that are used to produce the Plasti-Brack product line. Determine appropriate productivity measures and then develop a productivity & process improvement plan. Justify your plan. Write a report to the VP of Operations.

Assignment Expectations

• Use the information provided in the Background readings. It is not necessary to do any additional research.
• Review the information about the Excellent Manufacturing Company and become familiar with the products and processes.
• Analyze the processes and determine productivity measures for the various processes.
• Determine a plan for improving productivity via process improvement and lean thinking.
• Justify your plan based on the concepts of process improvement.

READ the information provided by the resources and references on the Background page. Understand the theory and concept of productivity, productivity measures, process improvement, productivity improvement, and lean manufacturing.

Study the information about the Plasti-Brack product line. Understand the manufacturing processes and the Productivity Measurement that G. Garcia is using. Look for ways to Increase OUTPUTS and/or Decrease INPUTS (paid people hours).