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A company has introduced a process improvement that reduces processing time for each unit, so that output is increased by 25% with less material, but one additional worker required. Under the old process, five workers could produce 60 units per hour. Labor costs are $12/hour, and material input was previously $16/unit. For the new process, material is now $10/unit. Overhead is charged at 1.6 times direct labor cost. Finished units sell for $31 each. What increase in productivity is associated with the process improvement? Please provide steps with how you solved the answer.
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The normal scrap loss for four successive operations is 5%, 3%, 15%, and 10% respectively, How many units should be started through in order to finish with 1,200 pieces?
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