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Question - Apple Jack Connectors wants to reduce inventory on their finished-goods boxes of their part number #145-C connectors in their warehouse. The production manager asked you to come up with a kanban system. After reviewing months of data for this part, you have come up with the following data:
Daily sales demand 14,000 units
Production lead-time 4 days
Safety stock 5 days
Kanban size 6000 units
a. How many kanbans do you need for this connector?
b. What does it mean to be "lean" in manufacturing or service operations? If a company becomes more lean, does that impact customer satisfaction?
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