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The S&OP team at Kansas Furniture has received estimates of demand requirements as shown in the table. Assuming stock out costs for lost sales of $125 per unit, inventory carrying costs of $20 per unit per month, and zero beginning and ending inventory, evaluate the following plan on an incremental cost basis:
Plan B: Vary the workforce to produce the prior month's demand. The firm produced 1,300 unit in June. The cost of hiring additional workers is $30 per unit produced. The cost of layoffs is $65 per unit cut back. (Enter all responses as a whole numbers.)
Note: Both hiring and layoff costs are incurred in the month of the change (i.e. going from production of 1,300 in July to 1,000 in August requires a layoff ( and related costs) of 300 units in August).
Month Demand Production Hire(units) Layoff(units) Ending Inventory Stockout
July 1000
August 1200
September 1400
October 1800
November 1800
December 1800
Prepare an aggregate plan for the coming year assuming that the sales forcast is perfect Use a spreadsheet Bradford Manufacturing in the spreadsheet an area has been designated for your aggregate plan solution.
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