Lean Operation is defined as flexible system

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Question

Lean Operation is defined as a flexible system that uses minimal resources and produces high-quality goods and services. There are 11 characteristics of a lean system (page 610). Define/describe those 11 characteristics and how EACH would benefit an auto manufacturing facility.

Waste reduction-A hallmark of lean systems

Continuous improvement-Another hallmark; never-ending efforts to improve

Use of teams-Cross-functional teams, especially for process improvement

Work cells-Along with cellular layouts, they allow for better communication and use of people

Visual controls-Simple signals that enable efficient flow and quick assessment of operations

High quality-In suppliers' parts, in processes, and in output

Minimal inventory-Excess inventory is viewed as a waste

Output tied to demand-Throughout the entire system; referred to as "demand pull"

Quick changeovers-Enables equipment flexibility and output variety without disruption

Small lot sizes-Enables variety for batch production

Lean culture-The entire organization embraces lean concepts and strives to achieve them.

Reference no: EM133960864

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