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Assignment - Loaded Bracket Design Optimisation
Description of Task
As part of your design, you will need to undertake the following tasks:- Create a study- Assign material properties- Define loads and restraints- Mesh the model- Run the model- Find minimum and maximum stress, strain and deformation based on face loading.- Plot and compare the stresses at the mid plane of the data acquisition surfaces.
- What is the safety factor of the model?Steps to takeOnce the CAD is complete, set up the study following these steps first (lecture notes)- Start SOLIDWORKS Simulation- Familiarise yourself with the:o SOLIDWORKS Simulation Interfaceo Command Managero Options window.o Plot Settings- Pre processingo Assigning Material Propertieso Create a study.o Set fixtureso Set loads (see Fig: 2)o Mesho Run- Post processingo Using Plot tools- review- Stresses- Strains- Deformation- Factor of Safety
In the report- Demonstration of mesh refinement and control (ideally before the final 16 experiments).- The description of the optimum design for Low cost, low weight and high strength product (all claims must be backed up with evidence).- A plot of the maximum von Mises stress results for all simulations.- A plot of the minimum factor of safety for all simulations.- A plot of the displacement results along one side edge on the top surface for all simulations.- Consideration of additional design requirements.
The assessment for this task will be based on an individual report 6 PAGES.
The assessment for this task will be based on an individual report (6 PAGES MAX INCLUDING the Part Drawing - NO appendices). Marks WILL BE LOST if the report submitted is longer than the maximum page limit. The mark that is achieved will contribute 50% towards your final mark for the EG264 module. The following criteria will be used to assess the reports: 1. Introduction to the overall design task (10 %). 2. Description of the key features of your design and the rationale for the design choices that have been made (20 %). 3. Completion of the simulation experiments with results summary (20 %). 4. General arrangement drawing of optimised design (10 %). 5. Conclusion (20 %). 6. Overall quality of report (20 %).
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