Design for low cost-low weight and high strength product

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Reference no: EM131750786

Assignment - Loaded Bracket Design Optimisation

Description of Task

As part of your design, you will need to undertake the following tasks:
- Create a study
- Assign material properties
- Define loads and restraints
- Mesh the model
- Run the model
- Find minimum and maximum stress, strain and deformation based on face loading.
- Plot and compare the stresses at the mid plane of the data acquisition surfaces.

- What is the safety factor of the model?
Steps to take
Once the CAD is complete, set up the study following these steps first (lecture notes)
- Start SOLIDWORKS Simulation
- Familiarise yourself with the:
o SOLIDWORKS Simulation Interface
o Command Manager
o Options window.
o Plot Settings
- Pre processing
o Assigning Material Properties
o Create a study.
o Set fixtures
o Set loads (see Fig: 2)
o Mesh
o Run
- Post processing
o Using Plot tools- review
- Stresses
- Strains
- Deformation
- Factor of Safety

In the report
- Demonstration of mesh refinement and control (ideally before the final 16 experiments).
- The description of the optimum design for Low cost, low weight and high strength product (all claims must be backed up with evidence).
- A plot of the maximum von Mises stress results for all simulations.
- A plot of the minimum factor of safety for all simulations.
- A plot of the displacement results along one side edge on the top surface for all simulations.
- Consideration of additional design requirements.

The assessment for this task will be based on an individual report 6 PAGES.

Reference no: EM131750786

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Reviews

len1750786

12/5/2017 4:03:40 AM

The assessment for this task will be based on an individual report (6 PAGES MAX INCLUDING the Part Drawing - NO appendices). Marks WILL BE LOST if the report submitted is longer than the maximum page limit. The mark that is achieved will contribute 50% towards your final mark for the EG264 module. The following criteria will be used to assess the reports: 1. Introduction to the overall design task (10 %). 2. Description of the key features of your design and the rationale for the design choices that have been made (20 %). 3. Completion of the simulation experiments with results summary (20 %). 4. General arrangement drawing of optimised design (10 %). 5. Conclusion (20 %). 6. Overall quality of report (20 %).

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