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Problem -
Electro Fans has just received an order for one thousand 20-inch fans due week 7. Each fan consists of a housing assembly, two grills, a fan assembly, and an electrical unit. The housing assembly consists of a frame, two supports, and a handle. The fan assembly consists of a hub and five blades. The electrical unit consists of a motor, a switch, and a knob. The following table gives lead times, on-hand inventory, and scheduled receipts.
a) Construct a product structure.
b) Construct a time-phased product structure.
c) Prepare a net material requirements plan.
Data Table for Problem
COMPONENT
LEAD TIME
ON-HAND INVENTORY
LOT SIZE*
SCHEDULED RECEIPT
20" Fan
1
100
-
Housing
Frame
2
Supports (2)
50
Handle
400
500
Grills (2)
200
Fan Assembly
3
150
Hub
Blades (5)
Electrical Unit
Motor
Switch
20
12
Knob
25
200 knobs in week 2
*Lot-for-lot unless otherwise noted.
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