Casting methods, Other Engineering

Special Casting Methods

            1. Die casting : Die casting is a permanent mould casting techniques in which molten metal is forced in the mould cavity under a pressure of 700 to 2500 Kg/cm2 . However the mould used is much more expensive. It is referred as a die and a complex machine is employed to produce castings at a very high rate. Die casting have excellent surface finish and dimensional accuracy, but volume production is necessary for a low cost per casting. Given figure shows the function of die casting.

            2. Centrifugal casting : Casting that have rotational symmetry, like long cylinders, are conveniently made by pouring the casting alloy into a metal, graphite or sand mould rotating above its axis of symmetry. Non-metallic inclusions and slag particles, being less dense than the liquid metal, are forced to the inner surface of the casting and are removed in a latter machining operation. The centrifugal casting methods can be classified as :

            (i) True centrifugal casting,                                    (ii) Semi-centrifugal casting,

            (iii) Centrifugal casting or pressure casting.

            3. Investment casting : It is also known as the lost wax process or precision casting. In this method, a wax pattern of the part of the made is invested in a fluid ceramic material that subsequently becomes solid. This mould is heated, causing the wax to melt and flow out, parting a cavity of the preferred shape. Molten metal is transferred into the mould cavity and after solidification get final casting. It has excellent surface finish and dimensional accuracy. It is used for parts made of non-forgeable alloys.

            4. Continuous casting : This process essentially consists of pouring the molten metal into the upper opening of a vertical metal mould, open at both ends, cooling it rapidly and removing the solidified product in a continuous length from the lower end of the mould. This process is largely applicable to brass, bronze, copper and aluminium etc.

            5. Slush Casting : It is a type of permanent mould casting process used for producing hollow casting in metal moulds with out the use of cores molten metal is poured into the mould, which is turned over immediately so that the metal remaining as liquid runs out. A thin walled casting results, the thickness depending on the chilling effect from the mould and the time of operation. The casting is removed by opening the halves of the mould. The process is suitable for small production runs and is generally used for making ornamental and decorative objects and toys from low meting point metals, such as zinc, tin and lead alloys. parts cast in this fashion are either painted or finished to represent bronze, silver or other more expensive metals. 

Posted Date: 8/3/2012 1:36:49 AM | Location : United States







Related Discussions:- Casting methods, Assignment Help, Ask Question on Casting methods, Get Answer, Expert's Help, Casting methods Discussions

Write discussion on Casting methods
Your posts are moderated
Related Questions
Corporate Strategy Strategy In our earlier discussion, we made distinctions between merger and acquisition or takeover. However, they generally involve similar analyses and evalu

Expertsmind.com brings you unique solution in physics What features of our solar system provide clues to how it formed? 1- Patterns of motions among large bodies: -

Hello this is Lee, I have an Econometrics coursework to be helped by some experts from your company. Please send me your reply asap Lee

A 2-m long section of a 3-mm in diamter wire is maintained at a constant surface temperature of 370C. The wire is subject to a cross-flow of air at 30C at 6 m/s Determine the rate

What are Portland cement and its composition? Describe the manufacturing process of cement with diagram.  Manufacturing of Portland cement: Dry and Wet Process,  Describe the


How do we classify the principal planes as minor and major principal planes?

Aggregate properties 1.Aim: To compare the bulk density, voids ratio and angularity number of a nominal single sized aggregate when subjected to different levels of compaction

Intake anti-icing Operations of present day aircraft necessitates flying in all weather conditions plus the fact that high velocity air induced into the intakes means a provisi

how to crate pareto charts eith matlab?