Main features of laser cutting process, Mechanical Engineering

Assignment Help:

Main Features of Laser Cutting Process

 

1) Laser cut kerf is very narrow resulting in material saving.

2) Has very narrow heat affected zone (HAZ) and therefore gives low thermal distortion. Gives machine smooth cut surface reducing the need for subsequent trimming.

3) The cut has square edges.

4) There is no tool wear (contact free energy transfer).

5) The work piece does not need holding against tool drag. Work holding demands are reduced to merely a locating role.

6) Possible to cut through friable, brittle, soft or hard material or composites with ease.

7) It is a non contact method with no cutting forces and is ideal for cutting flexible material such as clot h, rubber, corrugat ed cardboard, etc.

8) Non directional, cuts equally well in all directions and can start cutting anywhere.

9) Blind cuts can be made.

10) The cutting speed is fast compared to other methods as the light beam is inertia less.

11) Multistation operations from one laser are possible.

12) It is easily automated by numerical control.


There are five different ways, in which a laser can be used to cut different materials:

a) Vapourisation: the beam energy heats the substrate to above its boiling point and material leavesas vapour and eject - this requires 10 times the energy of (b)

b) Melting and Blowing: the beam energy melts the substrate and a jet of inert gas blows the melt out of the cut region - this requires around twice the energy of (c)

c) Burning in reactive gas - the beam energy heats material to the kindling temperature, which then burns in a reactive gas jet; as in (b) the jet also clear the dross away - requires around 10 times energy of (d) for some materials.

d) Thermal stress cracking or controlled fracturing - the beam energy sets up a thermal field in a brittle material ego glass such that
it can guide a crack in any direction.

e) Scribing - variant on (a) whereby blind cut is used as a stress raiser allowing mechanical snapping along the scribed lines.


Related Discussions:- Main features of laser cutting process

Flanged pressure vessel nozzles, Q. Flanged pressure vessel nozzles? Th...

Q. Flanged pressure vessel nozzles? The Designer is responsible for ensuring that the facings, bolt circle, number of bolts, and size of bolts of vessel nozzles, match the mati

Calculate the maximum allowable internal pressure, Calculate the maximum al...

Calculate the maximum allowable internal pressure to which a cylinder with an internal diameter of 200 mm and external diameter of 300 mm may be subjected if the cylinder is to hav

Describe the basic procedure for design, (a) Describe the basic procedure f...

(a) Describe the basic procedure for mechanical engg. design. (b) What is the relationship between the functional requirement and appearance of product?

Heat transfer.., Ask question #Minimum 100 woHeat generated uniformly in St...

Ask question #Minimum 100 woHeat generated uniformly in Stainless steel plate having k=20 W/m.0C. The thickness of the plate is 1cm and the heat generation rate is 500 MW/m3. If th

Calculate for spring amount of load carried, Calculate for spring amount of...

Calculate for spring amount of load carried: The table below gives specific of a compound spring consisting of two co-axial close-coiled springs. If the spring is subjected to

Need Assignment, Ac circuit having rl rc rlc. Series

Ac circuit having rl rc rlc. Series

Evaluate total extraction, Evaluate total extraction: The steel tie r...

Evaluate total extraction: The steel tie rod 50mm in diameter and 2.5m long is subjected to pull of 100 KN . To what length the rod must be bored centrally so that total ext

How to calculate coupling factor?, Q. Two coils with self inductances 1H an...

Q. Two coils with self inductances 1H and 4H have a mutual inductance of 1H. The RMS value of current flowing in the two coils is 4A and 1A respectively. Find  the coupling factor

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd