Main features of laser cutting process, Mechanical Engineering

Assignment Help:

Main Features of Laser Cutting Process

 

1) Laser cut kerf is very narrow resulting in material saving.

2) Has very narrow heat affected zone (HAZ) and therefore gives low thermal distortion. Gives machine smooth cut surface reducing the need for subsequent trimming.

3) The cut has square edges.

4) There is no tool wear (contact free energy transfer).

5) The work piece does not need holding against tool drag. Work holding demands are reduced to merely a locating role.

6) Possible to cut through friable, brittle, soft or hard material or composites with ease.

7) It is a non contact method with no cutting forces and is ideal for cutting flexible material such as clot h, rubber, corrugat ed cardboard, etc.

8) Non directional, cuts equally well in all directions and can start cutting anywhere.

9) Blind cuts can be made.

10) The cutting speed is fast compared to other methods as the light beam is inertia less.

11) Multistation operations from one laser are possible.

12) It is easily automated by numerical control.


There are five different ways, in which a laser can be used to cut different materials:

a) Vapourisation: the beam energy heats the substrate to above its boiling point and material leavesas vapour and eject - this requires 10 times the energy of (b)

b) Melting and Blowing: the beam energy melts the substrate and a jet of inert gas blows the melt out of the cut region - this requires around twice the energy of (c)

c) Burning in reactive gas - the beam energy heats material to the kindling temperature, which then burns in a reactive gas jet; as in (b) the jet also clear the dross away - requires around 10 times energy of (d) for some materials.

d) Thermal stress cracking or controlled fracturing - the beam energy sets up a thermal field in a brittle material ego glass such that
it can guide a crack in any direction.

e) Scribing - variant on (a) whereby blind cut is used as a stress raiser allowing mechanical snapping along the scribed lines.


Related Discussions:- Main features of laser cutting process

Describe root-finding techniques, In mechanics, stress is a measure of the ...

In mechanics, stress is a measure of the internal forces acting within a deformable body. Quantitatively, it is a measure of the average force per unit area of a surface within the

Prove the parallelogram law of forces - mechanics, Prove the parallelogram ...

Prove the parallelogram law of forces: Assume that the two forces P and Q act at a point ' O ' as shown in figure given below. The force P can be represented in magnitud

Evaluate the work done by the gas during the expansion, (a) What do you und...

(a) What do you understand by the following : (i) Open System (ii) Closed System (iii) Concept of ‘Work' (b) 0.014 m 3 gas at a pressure of 2070 KPa expends to a pressure of

Movement of wire at the signal box, Movement of wire at the signal box: ...

Movement of wire at the signal box: The wire working on railway signal is 5mm in diameter and 300m long. If movement at the signal end is to be 25cm, make calculations for mo

Boilers, What is meant by boiler mountings

What is meant by boiler mountings

Explain concept of a corner or angled window, Question 1: Retail design...

Question 1: Retail design tends to be rapid turnover business. Your potential client needs a window display for his retail sports wear shop for the summer sales. The assumed bu

Evaluation of machine design, With the help of diagram , depict the evaluat...

With the help of diagram , depict the evaluation of Machine Design. Discuss in detail Technical feasibility, finanacial and economic feasibility, social and environmental feasib

Simple rules-priority rules-conventional priority rules, Simple Rules F...

Simple Rules FIFO (first in first out) PN j = t aj SPT (shortest processing time) PN j = o j ODD (earliest operation due dates) PN j = t dj EDD (earliest job due

Perform a beam modal analysis, 1) Figure shows a thin Aluminium structural ...

1) Figure shows a thin Aluminium structural beam use in an aircraft structure.  Using the stiffness method, determine the BM and Shear force of the two elements of the thin beam sh

Sweep representations of two-dimensional area, Sweep Representations  T...

Sweep Representations  The simplest form of sweep is that produced by sweeping a two-dimensional area along an axis perpendicular to its plane. This form of sweep is most usefu

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd