llean management, Project Management

Assignment Help:
Arvin Automotive, a company that makes muffler assemblies for the Big Three, is committed to the use of Kanban to pull material through its manufacturing cells. Arvin has designed each cell to fabricate a specific family of muffler products. Fabricating a muffler assembly involves cutting and bending pieces of pipe that are welded to a muffler and a catalytic converter. The mufflers and catalytic converters are pulled into the cell based on current demand. The catalytic converters are made in a specialized cell.
Catalytic converters are made in batches of 10 units and are moved in special hand carts to the fabrication cells. The catalytic converter cell is designed so that different types of catalytic converter can be made with virtually no setup loss. The cells respond to an order for a batch of catalytic converters in approximately four hours. Because the catalytic converter cell is right next to the muffler assembly fabrication cell, transportation time is virtually zero.
The muffler assembly fabrication cell averages approximately eight assemblies per hour. Each assembly uses the same catalytic converter. Due to some variability in the process, management has decided to have safety stock equivalent to 10 percent of the needed inventory.
Required:
(a) Determine the average number of units demanded per period. 1mark
(b) Determine the safety stock needed support operation. 1mark
(c) Calculate the number of Kanban sets. 2marks
(d) Comment on the answer in (c).

Related Discussions:- llean management

Risk process , Risk Process  An organisation faces many risk related is...

Risk Process  An organisation faces many risk related issues. To mitigate those risks we have risk management techniques. These steps assist an organisation to mitigate risk an

What are the advantages of division of labour, What are the Advantages of D...

What are the Advantages of Division of Labour? Advantages of Division of Labour: As very similar worker does the same work frequently:- a. It gains proficiency and ski

Aggregate planning, Aggregate planning is an operational method that does ...

Aggregate planning is an operational method that does an aggregate plan for the production procedure, in advance of 2 to 18 months, to provide an idea to management as to what amo

Project cost accounting, P o w e rful cost reduction The project co...

P o w e rful cost reduction The project cost accounting will track the quality-related costs which can be an important management tool. For example, suppose there are some

Changing customer demands and strong competition, In response to changing c...

In response to changing customer demands and strong competition, the new product development team of Z Company has been working on a new product range. However, the process has not

Record modules, We have four record modules that count either numbers or ca...

We have four record modules that count either numbers or calculate time. The first one calculates the exit time for all types of patients. The second counts the number of exception

Key stages to conduct a training needs assessment, Question 1: (a) What...

Question 1: (a) What is a TNA, and why is it conducted? (b) What are the key stages to conduct a Training Needs Assessment? (c) Having undertaken an organization-wide TNA

Determine the supporting project activities for estimate, Describe differen...

Describe different types of supporting project activities for estimating. Estimate the given supporting project activities are as follows: 1.    Project management 2.    Team lea

Explain the methodology of sequencing the activities, Question 1 For a...

Question 1 For an event manager, organizing an AGM would be a relatively 'dry' affair as the elements of entertainment, decoration and catering are missing in this event (some

Launch a new school, how we launch a new school? which steps should keep in...

how we launch a new school? which steps should keep in mind? whats srategies and policies can apply? what is the history of ne school? i need urgent answer

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd