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A manufacturing facility consists of five departments, 1, 2, 3, 4, and 5. It produces four components having manufacturing product routings and production volumes indicated below.
1. Generate the from-to matrix and the interaction matrix. Use a transportation batch size of 1.
2. Assume A for 85-66 trips, E for 65-46 trips, I for 45-26 trips, O for 25-6 trips, and U for 5-0 trips. Use A=8, E =4, I = 2, O=1, and U =0 in your layout calculations. Employ the software FLAP to determine a suitable layout. Department 1 and 2 have areas of 20 units each while Departments 3, 4, and 5 are 30 units each.
3. Assume that it costs 5 dollars per unit distance for material-handling. Estimate the amount of the material-handling cost incurred per week for each layout recommended by FLAP.
4. Is it possible to improve on this layout?
Tools and Techniques of Layout Planning Various techniques are available for planning the layout. The most commonly used techniques is the use of two dimensional templates. O
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