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Seam tracking in robotic arc welding needs accurate position control under dynamic conditions. The welding seam has to be accurately followed (tracked) by the welding torch. Typically, the position error should not exceed 0.2 mm. A proximity sensor could be used for sensing the gap between the welding torch and the welded part. It is necessary to install the sensor on the robot end effector so that it tracks the seam at some distance (typically 1 in. or 2.5 cm) ahead of the welding torch. Explain why this is important. If the speed of welding is not constant and the distance between the torch and the proximity sensor is fixed, what kind of compensation would be necessary in controlling the end effector position? The sensor sensitivity of several volts per millimeter is required in this position control application. What type of proximity sensor would you recommend?
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