What batch size would maximize the flow rate of process

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Question: A toy manufacturer produces six different types of trucks. Each truck has a unique assembly process. The process to assembly a fire engine is shown below:

Step

Setup time

Processing time

Assemble Plastic Components

30 minutes

1.5 minutes per fire engine

Assemble Metal Components

25 minutes

1.2 minutes per fire engine

Affix Decals

No setup

3 minutes per fire engine

Packaging

10 minutes

2 minutes per fire engine

If the batch size is 25 trucks, what is the capacity of this process?

What batch size would maximize the flow rate of the entire process without accumulating excess inventory?

What step will never be the bottleneck, regardless of batch size?

If the demand for trucks is 10 per hour, what batch size should be used?

Reference no: EM131894534

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