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A machine tool manufacturing organisation has decided to develop an intelligent CNC cylindrical grinding machine (Figure 1). You are required to assist the Design Engineering Team in selection and installation of appropriate sensors at suitable locations on this CNC cylindrical grinding machine. Provide:
(1) A list of parameters which would be measured on the cylindrical ground components (Example- piston gudgeon pins) to determine their geometrical and dimensional accuracy.
(2) A list of instruments which can do in-process monitoring of the cylindrical workpiece diameter and its surface finish.
(3) a list of the various sensors you would like to use for intelligent operation of the cylindrical grinding machine
(4) their purpose for installation in this CNC cylindrical grinding machine
(5) a sketch showing the location of each sensor
(6) a block diagram including all sensors indicating the way feedback control/compensation is incorporated in this CNC grinding machine.
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