Determine the manufacturing plan for the sub-product

Assignment Help Other Engineering
Reference no: EM13342651

PROBLEM 1: Distribution Management

Suppose that you are the distribution manager for a company. Currently, you need to plan the shipments of a product to three stores.

- Store 1 requires 50 units of the product each day
- Store 2 requires 40 units of the product each day
- Store 3 requires 70 units of the product each day

2478_Linear programming model.png

You have three trucks that you can use to make shipments to the stores. Each truck has a capacity of carrying 75 units of the product per day. Furthermore, each truck follows the same route every day. The table below shows whether a truck's route passes through a store or not (a value of 1 implies that truck passes through that store, and a value of 0 implies that the truck does not pass through that store).

That is, truck 1 can stop at Stores 2 and 3; truck 2 can stop at Store 1; and truck 3 can stop at Stores 1, 2, and 3 (the order of the stops to the stores on a truck's route is not important as the units can be loaded to the trucks accordingly). As the distribution manager, you want to determine how to load each truck by deciding on how many units of the product will be delivered to each by each truck. While doing so, you need to make sure that each store is delivered with exactly the number of units of the product they require. Furthermore, due to unloading operations, a truck cannot deliver more than 50 units per day to the same store. For instance, if truck 1 is loaded with 60 units, it cannot delivery all 60 units to store 3.

As the distribution manager, you want to make the shipment plan to minimize the total daily cost. Total daily cost is equal to the sum of the truck costs. Due to different total distances of the truck routes, truck 1 costs $10 per unit loaded, truck 2 costs $9 per unit loaded, and truck 3 costs $11 per unit loaded.

(Assume that you can ship fractional number of units to any store with any truck.)

a) Mathematically formulate a linear programming model for the above distribution management problem. Define your decision variables and the notation you use for them, express the objective and objective function, and constraints using your decision variables.

Combine everything to get the final linear model.

b) Mathematically formulate the following constraints:

a. The number of units delivered to Store 1 with truck 3 should be greater than or equal to the number of units delivered to Store 1 with truck 2.

b. Truck 3 should carry more than 40% of the total units carried by trucks 1 and 2.

c. You cannot deliver to Store 3 with truck 1.

c) Now suppose that you want to minimize the total weekly cost. Would the optimum solution of the model you formulated in part a change? Explain your reasoning briefly without solving the model in part a and the model with the weekly cost minimization.

PROBLEM 2 : Dr. Konur selling Iphone 6 and Iphone 6+ Dr. Konur decided to sell new Iphones in Rolla. Particularly, he will sell Iphone 6 (i6) and Iphone 6+ (i6+).

Due to regulations, Dr. Konur can sell at most 50 Iphones in total per week and he wants to sell at least 25 Iphones in total per week. In a week, he should not sell more i6+ than i6 and he should not sell more than 25 i6's. From each i6, he makes a $50 profit; and, from each i6+, he makes a $50 profit. Dr. Konur wants to maximize his total weekly profit from iphone sales by determining how many Iphone 6 and Iphone 6+ to sell each week.

a) Mathematically formulate a linear programming model for Dr. Konur's Iphone sales problem. Define your decision variables and the notation you use for them, express the objective and objective function, and constraints using your decision variables. Combine everything to get the final linear model.

b) Solve Dr. Konur's problem using graphical method. Draw the axes, constraints, and determine the feasible region and the corner points. Then, find the optimum solution or optimum solutions. Does the model have infeasibility, unique optimum, alternative optima, or unboundedness?

c) Now suppose that Dr. Konur is allowed to sell more than 25 i6s per week. How does the feasible region change? Does the model have infeasibility, unique optimum, alternative optima, or unboundedness now? Explain briefly.

d) Now, addition to be allowed to sell more than 25 i6s per week, suppose that Dr. Konur can sell as many Iphones as he wants per week. How does the feasible region change?

Does the model have infeasibility, unique optimum, alternative optima, or unboundedness now? Explain briefly.

PROBLEM 3: Manufacturing Planning

Suppose that you are the production manager of a product that your company manufactures. Particularly, a sub-product comes to your manufacturing department's buffer area initially. After that, this sub-product should go through two processes to become an end-product. First, it should go through process 1, and then it should go through process 2. There are different machines that can complete each process and each process can be completed by one machine.

- Process 1 (initial assembly) can be completed by machine A or machine B. Machine A can complete process 1 in 38 seconds. Machine B can complete process 1 in 34 seconds.

- Process 2 (final assembly) can be completed by machine C or machine D. Machine C can complete process 2 in 27 seconds. Machine D can complete process 2 in 24 seconds.

A sub-product in the buffer area, therefore, first should go to either machine A or machine B. The table below shows the time (in seconds) it takes a sub-product to be transferred to machine A or machine B from the buffer area.

1732_Linear programming model1.png

After process 1 is completed by machine A or machine B, the processed sub-product should go to either machine C or machine D for process 2. The table below shows the times (in seconds) it takes a sub-product to be transferred from machines A and B to machines C and D.

626_Linear programming model2.png

Finally, after process 2 is completed by machine C or D, the end-product should go to the inventory area. The table below shows the time (in seconds) it takes the end-product to be transferred from machines C and D to the inventory area.

989_Linear programming model3.png

As the production manager, you want to determine the manufacturing plan for the sub-product so that you can minimize the total time it takes a sub-product to go from the buffer area to the inventory area as an end-product.

In this problem, you are asked to formulate the above production planning problem as a network optimization problem.

a) Represent the above production planning problem on a network and state it as a network optimization problem (i.e., min-cost flow, shortest path, or max-flow). To do so:
- Define the nodes, what they represent, and node values if any.
- Define the arcs, arc costs, arc capacities if any.
- The network you defined should not have node capacities, node costs, and undirected arcs.
- State the problem as a network optimization problem using the network.

b) Mathematically formulate the above network optimization problem as a min-cost flow or max-flow problem (if you stated the problem as a shortest path problem, recall that shortest path problems can be formulated as min-cost flow problems). Define your decision variables clearly and the notation you use for your decision variables, write the objective and objective function, and constraints. Combine everything to get the final model (you should not have any constraints other than flow-balance, arc-capacity, and non-negativity constraints).

PROBLEM 4: Sending Water through the Pipe Network

Suppose that you are the most famous fire fighter in Rolla, MO. Right now, there is a fire in one of the districts of Rolla. As the famous fire fighter, you want to stop this fire as fast as possible. To do so, you want to transfer as much water as possible from the water depot in Rolla to the district with fire using the pipe network in Rolla. Particularly, the pipe network is given below.

35_Linear programming model4.png

The water can be transferred from the water depot to city valves (there are 5 valves shown in orange octagons) and from some of the valves to the fire district. The table below shows how much water can be transferred in the pipes connecting the valves, water depot, and fire (the water can only flow in the direction of the pipes as given in the above network).

1147_Linear programming model5.png

a) Mathematically formulate a network optimization problem for transferring as much water as possible from the water depot to the fire district. Assume that the water depot is sufficiently large and it has unlimited water in it. That is, mathematically formulate the above network optimization problem as a min-cost flow or max-flow problem (recall that shortest path problems can be formulated as min-cost flow problems). Define your decision variables clearly and the notation you use for your decision variables, write the objective and objective function, and constraints. Combine everything to get the final model.

b) Now suppose that the water depot has a capacity of 150 m3/minute. How would you modify the above network and your model in part a so that you still only have flow balance and arc capacity constraints. Formulate the additional constraints (you do not need to formulate the whole problem from start).

Reference no: EM13342651

Questions Cloud

Determine the minimum nonzero thickness : A nonreflective coating (n = 1.30) covers the glass (n = 1.52) of a camera lens. determine the minimum nonzero thickness
Find the change in entropy of the air during this process : A 72.0-kg log falls from a height of 27.0 m into a lake. If the log, the lake, and the air are all at 305 K, find the change in entropy of the air during this process
Explain the ksp values of cdco3 and ag2cro4 : Equal volumes of 1 x 10-4 M solutions of Cd2+ and CO32- ions are mixed in one flask and equal volumes of 1 x 10-4 M solutions of Ag+ and CrO42- ions are mixed in a second. Which substances precipitate given that the Ksp values of CdCO3 and Ag2CrO4..
Explain why the iasb has proposed the changes : Explain why the IASB has proposed the changes, including a discussion of the advantages and disadvantages of fair value measurement.
Determine the manufacturing plan for the sub-product : Formulate a linear programming model for the above distribution management problem. Define your decision variables and the notation you use for them, express the objective and objective function, and constraints using your decision variables.
What is their combined intensity : Two sources have sound levels of 104dB and 62.3 dB. what is their combined intensity
Explain the equation below is balanced in acidic solution : How many H+ ions are required when the equation below is balanced in acidic solution with the smallest whole number coefficients? Cu(s) + NO3-(aq) => Cu2+(aq) + NO(g)
Calculate the mirrors radius of curvature : A dentist uses a mirror to examine a tooth that is 0.75 cm in front of the mirror. The image of the tooth is formed 11.0 cm behind the mirror. Determine the mirror's radius of curvature
The fragments after the explosion is true : An object of mass 3m, initially at rest, explodes breaking into two fragments of mass m and 2m, respectively. Which one of the following statements concerning the fragments after the explosion is true?

Reviews

Write a Review

Other Engineering Questions & Answers

  Write procedures to manipulate queues

Write a procedure (make-queue) that produces independent first-in-first-out queue objects, using a message-passing style.

  Design a pumping and piping system

creating the pumping and piping system to supply cool water to the condenser

  Find the economic life with interest rate

Find the economic life, with interest rate 12%, of an asset. Initial cost is $5,500. Operation cost is $1,200 per year. Salvage value decreases 15% of new value per year.

  What are two key elements of a sis

CI-3110 - Give key reasons for the BP Texas City refinery explosion. What are recommendations to prevent further catastrophic event and what does SIS include

  Analyse a proposed redesign of dehavilland vampire tail

Your task will be to analyse a proposed redesign of the de Havilland Vampire tail booms (not to be confused with a boom in your hand calculations) in an all metal configuration

  The implementation of an integrated is solution

Design a risk matrix to show the likelihood and the impacts of the risks of the failures of the critical IS What is the role of Business Process Re-engineering in the implementation of an integrated IS solution

  Determine the minimum acceptable wall thickness

Determine the minimum acceptable wall thickness using thin cylinder theory and determine the minimum acceptable wall thickness using thick cylinder simulation software.

  What is the primary assumption behind using an analyst

What is the primary assumption behind using an analyst and what is the purpose behind the data collection?

  Prepare a research strategy

A research strategy is a plan of action that gives direction to your efforts enabling you to conduct your research systemically rather than haphazardly.

  What is the electronic translator

How can an electronic translator used by tourists when they are travelling abroad assist them and what is the electronic translator?

  What would be stakeholders in a project

What would be stakeholders in a project

  Analysis of the movement of a tracer

CEE 357 Winter 2014. HW#7 Assignment, Environmental engineering,  Analysis of the movement of a tracer in a contaminated aquifer indicates that the local Darcy velocity is 1.2 m/d. For approximately what fraction of that time do you think the contami..

Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd