What is meant by lean management, Project Management

X began his engineering apprenticeship with CM8 manufacturing ten years ago before moving abroad to work for other companies. He has now returned to work for CM8 as Operations Manager of one of its factories. He is now reflecting with his mentor on his first week in post.

Much has changed since X last worked for the company. The company has grown significantly and now has many more factories. The mass production techniques he once remembered have now been replaced by lean operations and cellular manufacturing. The workplace itself is uncluttered and clean and has been redesigned so that machines are grouped according to what is being produced. Multi-skilled workers are formed into semi-autonomous modular work teams to manufacture complete products or complex components.

Explain what is meant by lean management and how CM8's modular teams might contribute to its operation.

Lean management

Henry Ford's mass production and assembly line methods early in the twentieth century transformed the method goods were made. An alternative way of making things was more recently pioneered by the Japanese including bringing together the activities of managers, employees and suppliers into a tightly integrated system capable of responding rapidly to changing customer demands. The resulting lean production way ('lean') involves a consolidation of improvement systems into a one coherent process for continuous improvement. Waste is any activity that absorbs resources but makes no value and lean focuses on waste elimination in areas such as: 

 •  Product defects that lead to scrap or reworking;

  • Over-production of goods that are not currently required;
  • stocks of goods awaiting further processing so that cash is tied up in work-in-progress (WIP);
  • over processing without adding value;
  • Unnecessary movement of people and equipment;
  • Unnecessary handling or transportation of goods;
  • Idle time such as employees waiting for process equipment to complete its work, etc.



Posted Date: 5/25/2013 8:04:39 AM | Location : United States

Related Discussions:- What is meant by lean management, Assignment Help, Ask Question on What is meant by lean management, Get Answer, Expert's Help, What is meant by lean management Discussions

Write discussion on What is meant by lean management
Your posts are moderated
Related Questions
What are the different between Work and Cost breakdown structure? Different between Work and Cost breakdown structure: Work breakdown structure produces a detailed list of e

Explain the Gantt Charts in risk management. Gantt Charts: By Henry Gantt a time chart devised into 1917s, an American engineer. This chart is a horizontal bar chart ut

1)  Compare your chosen Whole Healing System and Modality by considering: a)  When and by who were they 'invented'? b)  How have the therapies changed over time? c)  What

Question 1: Explain the outstanding contributions of Dr. Kaoru Ishikawa towards improvement of the human aspects of quality. How did Dr. Ishikawa prepare a specific Japanese qu

Quality is customer defined: Quality of service or service excellence is a desire to maintain or strengthen the commitment to the library's philosophy of service to users. Qua

Define the Concept of Project Risk Audit  Audit can be defined as an evaluation of a person, organisation, system, process, enterprise, project or product. Quality risk audit i

We are two partners, starting a new business "Events Management" and we have to prepare the business plan with 7P''s, how could you help us?

Why is it significant for project managers to understand the strategy of the organisation which uses their services? This enables the project to be considered in the context of

What are the processes of producing budgets? The process of producing budgets: • A budget manual is formed to provide instructions, delegate responsibilities, reporting line