What is meant by lean management, Project Management

X began his engineering apprenticeship with CM8 manufacturing ten years ago before moving abroad to work for other companies. He has now returned to work for CM8 as Operations Manager of one of its factories. He is now reflecting with his mentor on his first week in post.

Much has changed since X last worked for the company. The company has grown significantly and now has many more factories. The mass production techniques he once remembered have now been replaced by lean operations and cellular manufacturing. The workplace itself is uncluttered and clean and has been redesigned so that machines are grouped according to what is being produced. Multi-skilled workers are formed into semi-autonomous modular work teams to manufacture complete products or complex components.

Explain what is meant by lean management and how CM8's modular teams might contribute to its operation.

Lean management

Henry Ford's mass production and assembly line methods early in the twentieth century transformed the method goods were made. An alternative way of making things was more recently pioneered by the Japanese including bringing together the activities of managers, employees and suppliers into a tightly integrated system capable of responding rapidly to changing customer demands. The resulting lean production way ('lean') involves a consolidation of improvement systems into a one coherent process for continuous improvement. Waste is any activity that absorbs resources but makes no value and lean focuses on waste elimination in areas such as: 

 •  Product defects that lead to scrap or reworking;

  • Over-production of goods that are not currently required;
  • stocks of goods awaiting further processing so that cash is tied up in work-in-progress (WIP);
  • over processing without adding value;
  • Unnecessary movement of people and equipment;
  • Unnecessary handling or transportation of goods;
  • Idle time such as employees waiting for process equipment to complete its work, etc.

 

 

Posted Date: 5/25/2013 8:04:39 AM | Location : United States







Related Discussions:- What is meant by lean management, Assignment Help, Ask Question on What is meant by lean management, Get Answer, Expert's Help, What is meant by lean management Discussions

Write discussion on What is meant by lean management
Your posts are moderated
Related Questions
Question: (a) What could be the motivations for a large multinational to offshore its application development? (b) What could be the risks of offshoring application develo

From what product must the acceptance criteria for a project is derived and why? The acceptance criteria must be derived by the Requirements Specification that is where the use

According to the Society for Human Resource Management's (SHRM) 2007 Change Management Survey Report, the top two obstacles encountered during major organizational change are commu

This is one of the most tedious and difficult phases of design yet quality literally depend upon the correctness and completeness of the manufacturing drawings and specifica

Risk Knowledgebase and Metadata  When we think of storing risk experience knowledge for our future use in the organisation and make it accessible is to build an automated repos

What is operational and behavioural symptoms

Question: (a) "TQM requires the whole organization to adopt the culture of quality. In a TQM organization quality will dictate the decisions, tasks and processes." In the lig


Assignment #2 . Assignment #2 You will need to first develop a customer''s Request for Proposal (RFP), then go to the simplified Project Proposal on pages 76-78 of your text a

The Buddha had said that an individual is free to think and decide on his own and at the same time he is responsible for his own actions. Organisations are about individuals; they