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PRODUCTION PLANNING & CONTROL, Mechanical Engineering
PRODUCTION PLANNING & CONTROL
Kid style, International, makes furniture designed for children. Its most popular items are large and small toy boxes. Demand for toy boxes has over loaded its MPS, and the company does not know how it will meet demand.
1. Given the following BOM, MPS, and Inventory Master File, generate MRP
matrices for each item and identify orders that are past due.
Product Structure for Large and Small Boxes
Large toy box
Large housing Hardware Decals
Small toy box
Small housing Hardware Decals
Master Production Schedule
Item 1 2 3 4 5 6 7 8
Large toy box 30 60 30
Small toy box 25 45 60 30
Item Master File
Hand LT Lot Size
(multiples) Scheduled Receipt
Period Quantity Unit
Large toy box 30 2 50 - - 50.00
Small toy box 25 2 1 - - 30.00
Large housing 35 2 100 - - 15.00
Small housing 45 2 75 - - 10.00
Hardware 55 2 40 2 40 5.00
Decals 50 2 1 2 50 5.00
Kid style’s Scheduling Notes and Policies
1. Monthly sales forecast should be met within plus or minus 10%.
2. Delay of a customer’s order costs 10% of the value of the order per week.
3. Customer order may be delayed a maximum of two weeks.
4. It is possible to halve lead time, but the cost of producing or ordering the item increases by 50% (e.g. workers get paid time and a half for overtime)
Item Period Quantity Type Reference
Small toy box 1 25 MS-CO B070002
3 45 MS-CO B070002
4 30 MS-CO B064444
4 30 MS-FO Z842009
6 30 MS-FO
Large toy box 2 30 MS-CO A080100
4 30 MS-CO B064444
4 30 MS-FO Z900620
6 30 MS-FO
Posted Date: 10/4/2012 4:27:31 PM | Location : United States
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