Improvement production process, Business Management

The table below lists the seven wastes as the target for continuous improvement production process.

1. Waste of Overproduction : eliminate by reducing setup times synchronizing quantities and timing between processes, processes compacting layout, visibility and so forth. Make only what is needed now.

2. Waste of Waiting : Eliminate through synchronizing work flow as much as possible and balance uneven loads by flexible workers and equipment.

3. Waste of Transportation : Establish layouts to make transport and handling unnecessary if possible. Then rationalize transport and material handling that cannot be eliminated.

4. Waste of Processing itself : First question why this part or product should be made at all them why each process is necessary. Extend thinking beyond economy of scale or speed.

5. Waste of Stocks: Reduce by shortening setup times and reducing lead times by synchronizing work flows and improving work skills and even by smoothing fluctuation in demand for the product. Reducing all the other wastes reduces the waste of stocks.

6. Waste of Motion : Study motion for economy and consistency, economy improves productivity and consistency improve quality. First improve the motions then mechanize or automates otherwise there is danger of automating waste.

7. Waste of Making Defective Products: Develop the production process to prevent defects from being made so as to eliminate inspection. At each process accept no defects and make no defects. Make processes failsafe to do this. From a quality process comes a quality product automatically.

Posted Date: 3/1/2013 2:40:18 AM | Location : United States







Related Discussions:- Improvement production process, Assignment Help, Ask Question on Improvement production process, Get Answer, Expert's Help, Improvement production process Discussions

Write discussion on Improvement production process
Your posts are moderated
Related Questions
explain the generic framework of ecommerce with diagram

QUESTION If you were to write a letter of resignation, which of the following introductory paragraphs would be the most suitable. A ) I have accepted another post. I am s

QUESTION 1 a) Discuss how do stereotypes act as barriers to communication across cultures? Support your answer with examples. b) Explain and discuss on the sources of commun

Question 1: a) Define conflict and explain how it can arise in an organization b) Describe the levels at which conflict can occur c) Describe fully two sources of inte

As CEO of SeaSpray Marine, Ron Greenwood knows it is important to control costs and to Respond quickly to changes in the highly competitive boat-building industry. When IDG Consult

Leadership consists: Leadership happens when people push, cajole, and influence others to work towards the achievement of a specific objective. That distinguishes leadership w

QUESTION 1 Distinguish between the three broad theoretical frameworks that attempt to provide an explanation and understanding of communication and culture. QUESTION 2

List some scientific decision aids that you may prescribe to improve the situation.ion

QUESTION 1 Examine the major justifications for government regulations in the business environment. Use examples from the Mauritian context to illustrate your answer QUESTI

XYZ Limited is a store that buys computer components at low prices, assembles the components into computers, and then sells the computers at high prices. Each computer is assigned