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Which lean techniques work in both the manufacturing and service sectors? Explain how they are used in both sectors.
Visual Management– 5S
A central activity of waste reduction in the lean production system is the incorporation of the visual factory by using the Japanese 5Ss. The Japanese place visual management as the baseline for industrial management. The 5Ss lay the foundation for all of the other lean manufacturing techniques to take place.
As Hiroyuki Hirano discusses in his book, Five Pillars of the Visual Workplace (1995), good workplace management and organizational development begin with the 5Ss. In other words, senior management must demonstrate personal leadership and commitment to the 5S philosophy by their physical presence on the floor and daily interactions.
Masaki Imai, in his book Gemba Kaizen (1997) takes it a step further by expressing the concept that, as a general rule of thumb, introducing good housekeeping reduces defects by fifty percent. How does the 5S method support the lean process used in cell manufacturing? By instilling a sense of exactness and attention to detail, workers are surrounded by order and discipline. The assemblers see evidence around them that the company is committed to doing things right, and they become more committed themselves. Furthermore, they use the right tools and fixtures to do their work because they are always readily available and in good repair. Finally, less dirt and dust will get into the drives and produce potential failures in the field.
Flex Electronics Gadget, Inc. produces 4 types of PCB (printed circuit boards), each of which requires different combination of treatment. There are 7 treatment station.
Which of the following is not a principle regarding the way lean systems function?
A Mexican clothing company is wanting to do a joint venture with a U.S. clothing company. They are looking to create an internet presence that include the advantages that both companies bring to the table. While they negotiate the particulars of this..
Which one of the four types of Employee Development (Formal Education, Assessments, Job Experiences, and Interpersonal Relationships) do you feel is the most effective? Why??
Identify a specific organization. Describe how the culture of the indentfied organziantions affects your behavior.
Compute the multifactor productivity under each system. Use carts per dollar cost (labor plus equipment) as the measure. (Round your answers to 2 decimal places.)
What can you determine about the corporate culture from the fact that they waited this long to consider the development of an EPM system?
DoingIt, Inc. is a service company that relies heavily on technology for a lot of its successful business ventures. Earlier this year, the company announced that it will be making large investments in technology to enable it penetrate more markets in..
Compute the dollar values for the information in the above table, determine the annual inventory carrying cost for each item, and the total annual inventory carrying cost.
Discuss several reasons why managers often neglect the true costs of holding physical inventory. What has happened to change our perspective about holding physical inventory?
Surface rust on containers, while not attractive, usually does not affect the cargo carried, although it may be a sign that the container is not very carefully maintained
Describe the differences and similarities between partial measure productivity, multifactor productivity, and total measure productivity and provide an example where each would be used by the operations manager.
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