Advantages of continuous flow manufacturing

Assignment Help Supply Chain Management
Reference no: EM1373673 , Length: 500 words

Traditionally, in the pharmaceutical industry, small molecule drugs used to be produced in batches. Batch manufacturing of drugs was a time-consuming and costly process with low efficiency and yield. A technology called Continuous Flow Manufacturing is now being developed by a joint initiative between Novartis and MIT in 2007, which is capable of converting drug components into tablets in one continuous process (Das & Beroe Inc., 2012). The process is unique from traditional batch processing methods in that the reactions mostly occur in tubes through which the reactants flow. This is in contrast to large vats in which the reactions traditionally took place.

Some advantages of continuous flow manufacturing with respect to batch manufacturing (Rother & Harris, 2001):

Less space requirements: The equipment used in continuous flow manufacturing is much smaller in size as compared to batch processing.

Faster output: Previously, the API had to be synthesized and transported to another site where it would be converted to pills. The entire process used to take weeks or months for a single batch.

Flexibility in manufacturing: New ingredients can be added to the flow at specific points, and components can be swapped in and out to create different drugs.

Higher cost savings: Total cost savings by adopting continuous flow manufacturing over batch manufacturing is expected to be close to 15% to 50%.

Continuous monitoring: Quality assurance testing can be improved as it is easier to monitor the process in continuous flow manufacturing as opposed to batch processing. The process is more efficient in that monitoring of the product and intermediates can be done in the middle of the process itself, and not as a huge batch at the end. Chances of errors are less in continuous flow manufacturing.

Environmental benefits: Continuous flow systems are more efficient in heat management and waste management as compared to batch processing.

The technology is being regarded as an integral step in lean operations for pharmaceutical manufacturing, due to efficient waste management, lesser space utilization, higher efficiency of process and better quality of products.

What is your opinion on this? 

REFERENCE: Harvard Referencing style

Reference no: EM1373673

Strategic supply chain management emirates airline

Explain the importance of effective Supply Chain Management in achieving your Chosen Organization Objective, Explain the link between supply chain management and business func

What is audience general attitude toward subject

What is the audience’s general attitude toward the subject? A final notice collection letter from an appliance manufacturer to an appliance dealer that is 3 months behind on p

Real world applications or your business

Find an article based on global governmental policies surrounding supply chain and logistics - Discuss how you will apply what you have learned from the article in a professio

How will the second delivery make your job easier

Suppose you work at a sushi restaurant known for its amazing hamachi (yellowtail) sashimi. It is your job to place an order each morning for hamachi. What inventory model we

Scm is significant useful for business devlopment

Write a project report on the given topic " Supply chain management is significant useful for business devlopment" SCM is significantly more than a materials development or tr

Explain how the kanban system helps reduce inventories

Explain how the Kanban system helps reduce inventories. What is a constraint? An internal constraint? An external constraint? What are loose constraints? Binding const

Reverse supply chain management

Write a 50 pages proper dissertation on the topic of Reverse Supply Chain Management: Scope in LED Lighting Industry. This paper should contains proper coer page. table of con

Improve the safety and security of agriculture

what would be your top five priorities to improve the safety and security of agriculture from the farm to the table for inclusion in the next version of this report or in an

Reviews

Write a Review

 
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd